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Chiller Is LeakingUpdated 7 days ago

If you notice water leaking from your chiller or the hoses, it is important to find the source quickly. Most leaks are caused by loose fittings, worn hoses, or water dripping from normal condensation. This guide will help you determine where the leak is coming from and how to fix it safely.

1. Identify the Source of the Leak

Start by drying the outside of the chiller with a clean towel. Then check the following areas:

  • Hose connections

  • Intake and outlet fittings

  • Filter housing area

  • Drain plug or drain cap

  • Bottom edges of the unit

Drying the surface first helps you see fresh water and pinpoint the exact location of the leak.

2. Check for Loose Hoses

Loose hoses are the most common cause of leaking.

Make sure

  • the hose clamps are tight

  • the hoses are pushed fully onto the fittings

  • there are no gaps or loosened areas

  • the connection points are dry and secure

Tightening a loose hose usually stops the leak immediately.

3. Inspect Hose O-Rings or Rubber Seals

Some hose connections rely on rubber seals for a watertight fit. Over time, these seals can flatten or shift.

Check for

  • damaged O-rings

  • missing O-rings

  • O-rings that are out of place

  • cracked or dry seals

Replace any damaged seals to stop the leak.

4. Look for Cracked or Worn Hoses

Outdoor placement, heat, or bending can cause hoses to weaken.

Replace the hose if you see

  • cracks

  • bulges

  • soft spots

  • water seeping through the material

A worn hose will continue leaking until it is replaced.

5. Check the Filter Housing Area

Leaks can happen if the filter compartment is not sealed correctly.

Make sure

  • the filter is seated properly

  • the housing is fully closed

  • the gasket around the filter area is clean and intact

If the filter housing has debris or the cover is slightly open, water may escape.

6. Check the Drain Plug

If your chiller has a drain plug, ensure it is fully tightened.

A loose drain plug can create a slow but steady leak.

7. Rule Out Condensation

In humid environments, the chiller may produce normal condensation that looks like a leak.

Signs of condensation

  • water appearing only on warm days

  • moisture forming on cold surfaces

  • water pooling slowly under the unit without dripping

To confirm, dry the unit completely and check again after 10 minutes.

8. Look for Internal Leaks (Rare)

If water appears to leak from the bottom of the chiller even when hoses and fittings are dry, the issue may be internal.

Common signs include

  • pooling water directly under the middle of the chiller

  • water returning after drying the outside

  • no visible drips from hoses or fittings

Internal leaks require professional support.

9. Restart the System After Fixing the Leak

Once you tighten hoses or replace seals

  1. Dry the chiller

  2. Restart the unit

  3. Check for drips again

  4. Let it run for several minutes

This confirms whether the issue is resolved.

When to Contact Support

Contact support if

  • the leak continues after tightening all hoses

  • you find cracks in the chiller housing

  • water is leaking from inside the unit

  • the leak is coming from the pump area

  • water pools quickly under the chiller

We are here to help.

Email: [email protected]

Phone: (386) 388-6867

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